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bartvandenberg
03-20-2008, 02:56 PM
Now, i know this is not a computer mod, and that is what this site is all about, but.. i did this as practice for a mod i plan on doing.

i just got an aerocool case from my brother in law for getting him a new case (coolermaster 690) and installing his hardware in it.

(BTW, the coolermaster 690 is an awesome case to build in. both ease, room, quality and so on. and i picked a couple up for $70 bucks canadian, which is a pretty good price for a decent case IMO)

so.. anywho. i know its been a long time since ive been on here. life is just too busy for me to sit and relax long enough to start a mod or do anything other than construction/reno's on my house. but. i did.

took my bland and boring welding helmet home one night and picked up some fiberglassing materials. ive always wanted to try to fiberglass before, so.. figured might as well make my lid better than everyone else's at work. since there are only 2 types of solar lensed helmets allowed at my work, everyone has the same helmet as like 50 other people.


here is the original helmet. i didnt take a picture of my own personal one, but. this is almost exactly what it looked like brand new.....

http://img155.imageshack.us/img155/3548/348239yg5.jpg



sorry i dont have a full worklog, if anyone even cares. and i dont have all the steps either. i always forget to take pictures.

so. i fiberglassed a respirator on. here i left the cute pink filters on, jsut for your viewing pleasure.

http://img526.imageshack.us/img526/2320/pic1cp7.jpg



but then i thought.. well. that will look super plain, and im adding a bit of weight to the front of the helmet, so.. it will constantly fall down in front of my face when im doing anything, like fitting little peices or cuttin stuff on the bandsaw.. so .. i had to add some texture to the whole thing. thus evening out the wieght a bit better, and now the whole thing has a cool texture. i brushed all the strand towards the back of the helmet, because i was goin to borrow my brothers airbrusher and do some flames or something.. but.. then he told me its broken, so. i had to change my plans.


gave it a good sand and filed it down a bit....


http://img136.imageshack.us/img136/7631/pic2hq5.jpg



http://img180.imageshack.us/img180/2266/pic3eq2.jpg




and added a biohazard symbol. decided to go for a toxic welding look. cant say i wasnt thinking of a half life feeling helmet though...


then i skipped a few steps without pictures. the paint, and more paint coats, and sanding, and more paint coats...... and ended up with this.....

http://img152.imageshack.us/img152/369/pic4ef1.jpg



down the side, so you can see the texture a bit better...

http://img152.imageshack.us/img152/3751/pic5op6.jpg

and then a darker one, different light, different camera setting

http://img142.imageshack.us/img142/3872/pic6no2.jpg



now.. the last pics are only with one coat of clear on it. and obviously the lense isnt in the helmet yet. or a new clear visor that hasnt been painted. all in all, i put 4 coats of high heat green on, 2 coats of high heat black, and 5 coats of high heat clear.

used it all day today, welding steel, and gettin spatter all over the helmet, and it still looks beautiful. a little smoky, but.. the paint stands up. in fact, i was damn near welding my face i was soo close just tryin to see if the paint really did have such high heat resistance, and so far so good. ill try to think about taking a picture of it now fnished since it looks a lot nice and cleaner with a few nice coats of clear and some sanding. these last pics are rough one coat clear, no sanding yet.

and the best thing, the green does glow a little when im welding. looks pretty neat....


next thing is to match my airpack to the helmet. and maybe ill fiberglass my next shell to be like master cheif's from halo. spend some good quality time doin this.

tell me what you guys think.


http://www.thebestcasescenario.com/forum/%5BURL=http://img155.imageshack.us/my.php?image=348239yg5.jpg%5D%5BIMG%5Dhttp://img155.imageshack.us/img155/3548/348239yg5.th.jpg%5B/IMG%5D%5B/URL%5D

Drum Thumper
03-20-2008, 04:12 PM
That is absolutely wicked looking, and a great idea too. How well does it work on keeping the smoke and whatnot out?

jdbnsn
03-20-2008, 07:12 PM
LOL! That is awesome dude! Nice helmet too by the way, even before it was modded. I always had to use the old flip visor where you point the rod at what you want to weld, flip the visor down and hope you didn't move before contact. I almost always moved and my welds started about an inch off mark. Those auto blinders are awesome.

bartvandenberg
03-20-2008, 09:11 PM
That is absolutely wicked looking, and a great idea too. How well does it work on keeping the smoke and whatnot out?


well.. i have an airpack that i have to use. its a rule at my work, any weld longer than 1 inch needs your airpack hooked up. sits on my back, so i always have fresh air blowing down over my face. keeps it nice and cool too. only downside, it dries your eyes out, and i forget to blink on longer welds. make for uncomfortable days.......:D

FuzzyPlushroom
03-21-2008, 05:00 PM
That's bitchin', man! Love it.

What do the guys at the shop think?

bartvandenberg
03-21-2008, 09:56 PM
some of the old guys think it was a waste of time, some thought i bought it this way, and other guys think its pretty sweet. i have a funny feeling, i started a trend. pretty soon there will be some sort of competition going on. then ill have to perfect the halo's 'master chief' welding helmet, which is already my next idea...

SgtM
03-23-2008, 03:22 AM
Very nice dude! +rep. oh.. and the Master Chief welding helmet.. DOOOOOOO IIIIITTTTT!!!!

Drum Thumper
03-24-2008, 03:25 AM
http://www.thebestcasescenario.com/jdbnsn/8-2-07/Untitled-1.jpg

Gratz man!

J-Roc
03-24-2008, 06:27 AM
Is the resipator functional and do you leave the hepa filters on or just leave the nice green vents visable? And did you cut out the biohazard sign or build it up with glass?

+Rep, I read this topic earlier but i guess somone thought it was front page stuff, i thought it was, :)

bartvandenberg
03-24-2008, 05:26 PM
the respirator was functional, but.. i glassed over the threads for the filters. they were pretty much useless since i cant weld with only my helmet on anyway. the biohazard sign is built with fiberglass too. it was a real pain in the neck. originally, i had it built up, and i was going to try for the texture of the rest of the helmet over it, but.. that didnt pan out. so. i ended up having to start over. chip it all off, and do it again. hence why it looks like i cut it out around it. (i did:D) but. thats what you get when you dont know what you are doing.

Frenkie
03-24-2008, 07:22 PM
Modded to stand out of the crowd. Perfect ! Modding with a purpose !

|NQ|Squelsh
03-24-2008, 09:01 PM
Thats really cool!! Love the texture and the biohazard sign. Great work. +Rep

Tech-Daddy
03-24-2008, 11:35 PM
Modding is not about "efficient use of time" or (as the old codgers put it) "wasting time"... it is about personal self expression.
And you nailed that byotch in spades!
Sick! +rep

I wanna see it done with the shield on it.
:)

bartvandenberg
03-27-2008, 05:45 PM
well.. some of you guys wanted to see the helmet finished in action. well. ive got a couple pics taken with my cell phone at work. so.. they arent the greatest pics. but.. you get the jist.

oh and i should mention, the paint is phenominal too. these pics are after a week of use with constant spatter of steel hitting it. not a mark on the helmet yet, and it still gleams (when i wipe the smoke off.....:D)

so.. just a couple pics of it on my tool box, both sides

http://img508.imageshack.us/img508/6367/mehelmet3fn9.jpg



http://img291.imageshack.us/img291/751/mehelmet2iz2.jpg




and i had a buddy take a pic of it on me...

http://img508.imageshack.us/img508/9346/mehelmetzc8.jpg




and, for those who remember me sayin i had to use an airpack attached to my helmet... well.. here is a pic of it. i plan on makin it match.

http://img291.imageshack.us/img291/185/airpackbo5.jpg



oh yah. and if anyone asks, no, my setup isnt cheap. the company paid for half my welding gear, and it still cost me $700 bucks. just a battery for my airpack costs $250.


and the shop i work in is not as dark and dingy as it looks in the pictures. its actually really neat. just looks dirty where i work cause ive been welding steel for the past 3 months now.

Gun Down
03-28-2008, 01:27 AM
Wow man thats amazing....