PDA

View Full Version : Project: AMDG5



Technochicken
04-05-2011, 11:46 PM
As you probably guessed form the title, this mod is based on the iconic Power Mac G5 case. Whether you are an apple fan or not, it is hard to disagree with the fact that this is a gorgeous case, inside and out....especially when you get it for free, as I did. The fact that the G5 looks as nice inside as it does outside brings me to my goals for this project:

1. Preserve the look of the case, inside and out, as best as possible.
2. Fit a full length ATX motherboard , 2 HDD's, 2 GPU's, and a CoolIt ECO.
3. Make it fully upgradeable. This means no modding the PSU to fit it inside the old G5 one.

That may sound like a lot to ask for, but I think I have figured out how to attain all those goals.

For starters, here's the case:
http://img849.imageshack.us/img849/9586/p4020674.jpg

And inside:
http://img838.imageshack.us/img838/9556/p4020675.jpg

As neat as it looks in there, it is an absolute pain to service it other than replacing the ram. It took me a good few hours to disassemble this thing. Here are the CPU's mounted to their heatsinks. The stock AMD cooler is for size reference:
http://img573.imageshack.us/img573/2209/p4020677.jpg

Empty case:
http://img641.imageshack.us/img641/6032/p4020686.jpg

To start off, I modified the top divider so that the end of a motherboard can fit under it. Notice that the board is sitting right where the HDD fans and HDD cage used to be:
http://img834.imageshack.us/img834/6410/p4020691.jpg
http://img837.imageshack.us/img837/8229/p4020693.jpg

Because of this, I had to move the fans and HDD cage forwards, which involved shortening the HDD cage and the piece the fans are mounted to, and drilling new mounting holes in the top tray:
http://img684.imageshack.us/img684/5960/p4030700.jpg
http://img863.imageshack.us/img863/3015/p4030745.jpg

Next, I rewired all the fans to work with standard 4 pin connectors. They all now run off 5V, because they sound like leaf blowers at 12, and push nearly as much air. The pair of fans to the left of the CPU are hot-swappable- a feature I wanted to preserve.
http://img849.imageshack.us/img849/1552/p4030729.jpg
http://img840.imageshack.us/img840/360/p4030734.jpg
http://img684.imageshack.us/img684/3253/p4040753.jpg
http://img862.imageshack.us/img862/4080/p4030744.jpg

I made a motherboard tray out of the side panel of an old case, and some aluminum flat bar:
http://img59.imageshack.us/img59/1470/p4030747h.jpg
http://img717.imageshack.us/img717/7272/p4030749.jpg

A big problem was figuring out how the PSU was going to be mounted. ATX PSU's are much taller than the apple one, so the bottom panel of the case had to be modded. I used the original housing of the PSU along with the bottom panel to make a PSU mount. I still need to work on the edges, and put some U channel on them. Since there was no convenient way to secure the PSU, I made one thumb screw mount with a scrap of aluminum bar. The other side of the PSU is secured by a neodymium magnet which is fastened to the bottom of the case. As a note, if you try gluing a really strong magnet with JB Weld, you are in for a surprised:
http://img855.imageshack.us/img855/9441/p4040756.jpg
http://img689.imageshack.us/img689/7037/p4040758.jpg

Once the internal structure of the case is modified to fit standard hardware, the PSU will be virtually invisible:
http://img43.imageshack.us/img43/8162/p4040757.jpg

I also rewired the front panel to work with standard ATX headers. Currently, everything but the headphone jack is working, which is the power button, power led, USB, and I think firewire (although I don't own any firewire devices to test with).
USB and Firewire connected:
http://img218.imageshack.us/img218/2418/p4040760.jpg

All done:
http://img88.imageshack.us/img88/674/p4040762.jpg

That's all for now. I'm currently working on the back panel. Thanks for looking!

Technochicken
04-06-2011, 06:58 PM
As for what I'm doing with the parts: All the original fans I'm using. The original PSU was dead, and I've chopped up the casing. The original CPU's probably work, but I don't know what I will do with them. The have some enormous heatsinks, which I may find a use for. The motherboard also probably worked, but I have desoldered some fan headers from it, and I removed the northbridge heatsink as well, because I may be able to use it for something.

Anyways, here's the back panel I made. To fit an ATX back plate, I had to move the fans, so I made this mounting plate for everything out of a section of an aluminum baking sheet. The shape was rough cut with the dremel(before it died)/other rotary tool, and finished with files:
http://img196.imageshack.us/img196/1645/p4060769.jpg

I pulled this out of our shed when my dremel died. With a reinforced cutting bit, this could cut through the aluminum like butter.
http://img27.imageshack.us/img27/697/p4060763.jpg

You can see the offset needed for the fans:
http://img851.imageshack.us/img851/4861/p4060771.jpg

Fan grills fit perfectly!:
http://img705.imageshack.us/img705/762/p4060773.jpg

Bolted in place:
http://img593.imageshack.us/img593/4660/p4060776.jpg
http://img862.imageshack.us/img862/1193/p4060778.jpg

I think it came out quite well. I still have to modify the fans slightly, so the fit inside the case. Next steps are to modify the PCI divider and mount the motherboard tray.

Technochicken
04-06-2011, 08:24 PM
The heatsinks would require a lot of modifications to work. I would have to fabricate a new mounting plate, which I don't really have the materials/tools to do. Also, my CoolIt ECO would probably perform at least as well. As for the GPU, it's AGP so I really have no use for it.

I can't say I really know anything about the rotary tool. My dad has had it for probably 15-20 years, because he used to do a lot of stone/wood working.

I trimmed down the back fan so it does not stick out:
http://img811.imageshack.us/img811/8030/p4060784.jpg
http://img200.imageshack.us/img200/936/p4060781.jpg
http://img807.imageshack.us/img807/8242/p4060783.jpg

Technochicken
04-08-2011, 11:48 AM
I'm finished! I have a ton of photos to upload, but here's a teaser pic:

http://img707.imageshack.us/img707/7914/p4080823.jpg

Technochicken
04-08-2011, 12:35 PM
It was only so quick because I am on spring break this week. I got the computer last Saturday, and have worked on it pretty much all day every day this week.

Here's the final update:

I cut the PCI divider so the motherboard could fit under it, and made a bracket to mount it in place.
http://img33.imageshack.us/img33/4760/p4070785.jpg
http://img64.imageshack.us/img64/305/p4070786.jpg

I then epoxied the motherboard trey in place:
http://img703.imageshack.us/img703/7762/p4070798.jpg

I did not take pictures of most of the installation process, but it did not exactly go smoothly. I had to remove the HDD bay fan because of clearance issues, and it gave me a lot more space to work. To mount the ECO, I removed the stock fan, and mounted it to the back fan holder with some improvised standoffs. Temps are actually unchanged, at 32-33 degrees under Prime95. Also, my second GPU just barely fits. The passive heatsink is actually touching the top divider.
http://img849.imageshack.us/img849/2006/p4080813.jpg
http://img194.imageshack.us/img194/4379/p4080812.jpg
http://img29.imageshack.us/img29/3267/p4080819.jpg
http://img200.imageshack.us/img200/6521/p4080820.jpg
http://img42.imageshack.us/img42/3477/p4080821.jpg
http://img852.imageshack.us/img852/7914/p4080823.jpg
http://img69.imageshack.us/img69/1253/p4080824.jpg
http://img189.imageshack.us/img189/4137/p4080825.jpg
http://img193.imageshack.us/img193/4030/p4080826.jpg
http://img684.imageshack.us/img684/566/p4080827.jpg

Thanks for looking!