Log in

View Full Version : Project: Bad Smurf



Wordbiker
01-08-2012, 11:32 AM
Being out of the modding scene for half a decade, my aging AM2 system was really showing its years. With a new/old job (back to it after a stint of running bicycle shops) I again had the means to build a new system.

The thought was to build with top shelf hardware, yet keep it compact enough to haul back and forth from my shop which is wired for LAN parties. When I'm not gaming I like a quiet rig, so it needs to scale cooling according to demand. Simple, as automated as possible, compact and blue...it sounded like a badass Smurf to me. 8)

Research into cases and motherboards told me that I could get all I needed in the mATX format, so I chose the Lian-Li PC-V354A as my base.

http://i95.photobucket.com/albums/l156/Wordbiker/Bad%20Smurf/picA2950012.jpg

It's about as vanilla as it gets, but has room for 3X120mm and 1X140mm fan for decent airflow while still aircooled...


The height of the PC-V354 series is less than most mATX towers since the PSU sits over the mobo. This limits the usable CPU cooler heights, but since I plan to use liquid cooling, this became moot. The extra width did get me to thinking about just how large a fan/rad would fit in the front. Operating on the theory that large fans push more air with less noise, I went for it and purchased a Phobya Xtreme 200 rad and a Silverstone FM181 fan for sizing it up.

After stripping her down I found that it just fits, though it completely eliminated the use of the front HDD racks.

http://i95.photobucket.com/albums/l156/Wordbiker/Bad%20Smurf/DSCF0029.jpg

No sweat. This is a mostly dedicated gaming rig and Lian-Li supplied two 2.5" HDD mounts on the floor of the case. A Lian-Li 5.25" bay adapter kept a slim optical drive and added another two 2.5" HDD slots as well as a USB plug. Between the Corsair Force GT 90GB SSD and the Seagate Constellation Enterprise drive in 500GB I have plenty of storage and speed with the option to add more later.

At first I thought of cooling the entire CPU/GPU loop with just the 20mm rad, but putting it out to friends made me realize that the more cooling area the better, so a plan to place a second rad on top of the case came about.

http://i95.photobucket.com/albums/l156/Wordbiker/Bad%20Smurf/DSCF0176.jpg

http://i95.photobucket.com/albums/l156/Wordbiker/Bad%20Smurf/DSCF0175.jpg

Yep, even the larger rad fits, but since then I've picked up a Magicool 180mm rad that is no wider than the fan so my rad box can be kept slimmer.

This approach changed my thoughts on pump and res placement. Since a res is most effective at the top of the case and the pump should be at the bottom to keep it under liquid, I picked up a Technofront Challenger X1 res with the cool mechanical flow indication to be mounted in the front of the case. With no more bays to place it in, my radbox (made of sheet aluminum) wil fold down the case front and create a fan grill and bezel.

More later, but for now here she is up and running.

http://i95.photobucket.com/albums/l156/Wordbiker/Bad%20Smurf/IMAG0104.jpg

Wordbiker
01-09-2012, 10:10 PM
Great news for me today! :banana:

I worked with a welder buddy today and talked to him about the issue of filling in the stock 140mm fan holes in the top of the case. I mentioned the products discussed in this thread (http://www.thebestcasescenario.com/forum/showthread.php?t=9430) and he told me he had some and was willing to leave some for me at his shop to experiment with! Much better to play with free stuff than to cough up $45 to be disappointed. :up:

What really made my day was seeing a response from the artist that inspired this mod. Without giving up too much, I saw an image online that inspired my whole theme. Before posting someone else's work without their permission in the worklog, I contacted him and he seems interested in helping me with the artwork portion of the project, an area that I am sadly lacking, especially compared to his work. If we work something out, be prepared to be pleasantly surprised. I know I'm stoked!

Over the weekend I was also glad to find an integral component to my concept.

http://i95.photobucket.com/albums/l156/Wordbiker/IMAG0158.jpg

This gave me an idea for a wiring concept that I haven't seen yet. 8)

AmEv
01-09-2012, 10:33 PM
Smurf....


I've always wondered:
If you choke a smurf, what color does it change to?

Wordbiker
01-09-2012, 10:53 PM
Smurf....


I've always wondered:
If you choke a smurf, what color does it change to?

My guess: Purple.

AmEv
01-09-2012, 11:08 PM
I say orange-pink.

Twigsoffury
01-10-2012, 05:24 PM
If you choke a smurf, what color does it change to?

What color is the smurfs blood?

usually when you choke people out they turn purple, and if your a pro they turn a grey'ish white color.

Wordbiker
01-10-2012, 08:07 PM
This particular smurf's blood will actually be clear, but the veins and guts are red and black.

AmEv
01-10-2012, 08:25 PM
BHLCHKK!

Say that five times fast!

Wordbiker
01-23-2012, 01:22 AM
Just a small update today.

With all my fun money going into upgrades for my son's PC/XBox setup I haven't had much for my own stuff. Still I was able to get one hurdle out of the way this weekend: a test of the aluminum brazing rod.

Grabbing a scrap 3.5" bay knockout I clamped it to my anvil, hit it with the mapp gas torch and voila!

http://i95.photobucket.com/albums/l156/Wordbiker/Bad%20Smurf/DSCF0370.jpg

A little torching went a long way. On first application the strip warped, but the part I thought would be tough, filling in the hole, was as smooth as butter once the metal was up to temp. The filler rod is significantly harder than the base aluminum so it would take more sanding than I was willing to do on a sample to make it completely smooth.

http://i95.photobucket.com/albums/l156/Wordbiker/Bad%20Smurf/DSCF0367.jpg

It went so well that I'm considering some more radical mods to the case. After some more experimenting with joining different thicknesses of plate I'll know more. This could allow me to cut out the entire fan perforation and place it on the side of the case so it matches the other fan perfs.

This week I'll be building myself a new server (OK, just loading WHS on all my old gear, but it's new to me) so updates may be a bit slow. Thanks for looking! :)

Wordbiker
02-07-2012, 01:46 AM
OK, just sort of an update:

I transferred my rig into a donor case that some of you may recall from "back in the day"...a PC Design Lab Qmicra V0

http://i95.photobucket.com/albums/l156/Wordbiker/DSCF0372.jpg

I was one of the first to receive one for review and while it does have its quirks, it fit all my gear just fine, freeing up the PC-V354 case for some hardcore hacking. I have some plate aluminum on the way, am working on getting perforated mesh in the size and hole style I'm looking for, and am also waiting on some specialty wire for the cable organization scheme I had in mind.

Earlier I showed a glimpse, but after playing around with grommets for a while I realized that a locking plate could also be created to make everything super secure, yet easy to work on with no tools required. Here's a teaser of the concept.

http://i95.photobucket.com/albums/l156/Wordbiker/DSCF0373.jpg

I'll create my own wire paths and brackets to route around the tight confines of this case which is going to take a fair amount of planning and headscratching. The pump location will be tricky too, though it still appears I have room enough for everything planned.

Wish me luck!

EDIT: The bad news part of this update is that I haven't heard back from my artist. Perhaps he's too busy to give an ol' has-been like me some of his time, but I'll figure something out one way or another. Time to hit him up yet again.

xr4man
02-07-2012, 09:43 AM
+rep for using the plug wire loom holders for your wiring. that's brilliant, i wish i had thought of that.

Wordbiker
02-07-2012, 10:18 AM
Thanks xr4man!

The case requires me to do something about it and that something is making up a custom loom. While I admire the fastidiousness of individual wire looming, I wanted to do something different while allowing for some very tight bends. There's little behind-the-mobo space to hide wires so it'll almost all be exposed. The grommets should keep it tidy and still easy to work on.