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Thread: Project - Air Cube v2

  1. #171
    Now making cases for the heck of it =) Waynio's Avatar
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    Default Re: Project - Air Cube v2

    Thanks blue lol.
    I got all the sheets cut to size today & made the new back panel, all was going very good until I attempted to do the mesh again, I failed miserably, didn't space them out enough so it was starting to look awful, should have stopped as soon as I seen the marks were too close, I will work a different vent into it, not to worry , I'll up the pictures when I have a decent fix, design time for the rest of today & more dremel time tomorrow .

  2. #172
    Project: Elegant-Li The boy 4rm oz's Avatar
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    Default Re: Project - Air Cube v2

    That rack is looking really awesome, I can't wait to see it come together.
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  3. #173
    Now making cases for the heck of it =) Waynio's Avatar
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    Default Re: Project - Air Cube v2

    Cheers Jase, it's been on hold the past 3 days so I can get the rear aircube panel redone, heres the update on that.

    Oh no's, done the spacing wrong by 3mm for the mesh, should have been every 9 or 10mm, should have stopped after the 1st hole & remade the grid to follow, but no I ended up with this & thinking I'd have to buy another sheet.


    My dremel has been dying slowly lately & has now become useless, it was getting lateish so couldn't use the air dremel (very noisy) so I made a quick alternative for the design & drilled within the areas I wanted cutting out & done a ton of filing, even used a hacksaw blade pushing & pulling through the area to get it done lol, was thinking it's just too rough looking but carried on anyway, it could still use a little more smoothing out here & there but I think it's turned out not so bad, what do you all think?.











    Be able to get back to the stack soon .

  4. #174
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    Default Re: Project - Air Cube v2

    If it's any consolation, I think the new grill does look very interesting.
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  5. #175
    Now making cases for the heck of it =) Waynio's Avatar
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    Default Re: Project - Air Cube v2

    Thanks for feeback jase .

    This update covers the last few days.

    With my dremel being useless now & the reinforced cutting discs having the wrong sized hole 1/8" making it a hassle to change discs because they also need aligning, I tried this other cutting air tool but couldn't see where I was cutting so put it away, this picture shows the new right side window & grill for the psu & also the 3mm higher motherboard tray, the flat bars are a temporary loose fix at the moment, they will be attached properly when it's time.









    This shows the washers & 10mm spacers I used to cut down the noise from the restrictive front grills, I realised I only mentioned it in the log so heres a picture .




    I can get to work on a few other things while waiting for stuff to come, the new cooling & top & back for the xbox 360, the ps3 stand, paint the fans, trim the back panel & smooth out any rough spots & get it painted, so no excuse for not getting something done while I wait .

    Getting the feet off the air cube might be tough because I used araldite which sets like stone, it was the feet that introduced a little wonkyness to the case, seems it's sat correct on the right side & not on the left which is why there was a gap on the top left, can picture myself having to hammer & chissel them off so I can tap a solid bar for a good fit to existing bolts coming through the bottom.

    I decided to do the xbox today, made a good bit of progress, spent near 12 hours on it, figured I'd keep the gpu heatsink so it will be about 130mm at it's highest point, got the basic functionality sorted on it, just need to make a nice cover for it all then the xbox is ready for painting, got the tap & tap wrench & it works a treat, used it for the rear fan mount, holds it nice & firm , this was a rrod xbox I bought & fixed it had a 0020 error code & figured the only way it will stay fixed is if I boost the cooling, all of the long screws still have their place but I'm thinking of loosing the middle back one so I can create a duct for the rear fan, as you can see it's half in & half out. Ha, it just dawned on me while looking at the picture that I'll probably have to make a new hold down strip else it might not close, doh! .





























    More soon .

  6. #176
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    Default Re: Project - Air Cube v2

    Love the Xbox hacking , I can't wait to see more.
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  7. #177
    Now making cases for the heck of it =) Waynio's Avatar
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    Default Re: Project - Air Cube v2

    Well here you go then, man I'm knackered lol, it's worth it though .

    Didn't get much done yesterday or today as the sun was too tempting to miss after a long winter .
    Got the rear fan properly secured down while the xbox was properly closed, filed the corner supports of the rear fan so the strip of metal would fit closely for it to be well in place.


    On this back shot I plan to get rid of all the internal mesh, fill in all the plastic mesh & create a nice hole for fan wires to come through & a little cut to size strip bent to get rid of the gap from the fan to the plastic xbox case so it doesn't look rough, I'm also going to fill in the dvd slot hole & keep the eject button functional, waiting for some velcro tape to secure the dvd drive down which will reduce dvd vibration, the actual dvd tray will be stealthed also.

    Measured, marked & placed little angle bars in place & riveted them to the xbox shell & tapped a hole on them ready for fixing a cover which I'm still thinking about best way to do it.









    Thought I'd try & make a 1 piece cover, 1st try at using my cut to smaller pieces steel flat bar from my 1st metal bender, tripple checked the required measurements & marked the sheet, ready for cutting the corners out, it's really a pretty good cheap method for cutting sheet metal, think I'll use this method quite often


    Human jigsaw lol .




    This is a shot with the cut up steel bar from my previous sheet metal bender, they are cut to size for making back pci/io pieces, still not tried making my own yet though.






    Going good so far.




    Woo hoo .










    The edges will be smoothed & closed together, I just had enough for the day lol.

    1 tiny detail I forgot to think about is the right side clip on piece, 1 of the upper slots will not be able to slot in, but I'll work something out for that & luckily it's not the important hdd side .

    More soon .

  8. #178
    Project: Elegant-Li The boy 4rm oz's Avatar
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    Default Re: Project - Air Cube v2

    Probably the beefiest Xbox I have ever seen lol, nice work mate.
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  9. #179
    Now making cases for the heck of it =) Waynio's Avatar
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    Default Re: Project - Air Cube v2

    Didn't get anything done from tuesday to friday, here's why.
    To keep this bit light hearted I'll just say my bro messed up badly again, I needed some time to brighten up after this latest do, seems he'll never learn that legal highs are just plain bad for him, I'm losing count how many times he has come close to death now & they could be & probably are laced with toxic crap. It's been hard keeping bright when he plays up like this, but spring is definately helping with some nice blue skys & sunshine, long grey winters make you really appreciate a nice blue sky & some warmth .
    I have come to a firm conclusion that many people who say they are bored should rephrase it to I'm a boring person, time to change lol .

    Right, now my excuse for no updates is out of the way, onwards with the project woo hoo .

    Thanks Jase, yeah it's nearly double height lol.

    I have tried out the upgraded cooling on the 360 without the casings though within that time, main 2 fans blowing on the components, rear fan pulling air out, played some gta iv for 10 minutes, turned off put my hand on the gpu heatsink, was nice & cool , did same on cpu & it was very hot to touch.
    So I flipped the cpu fan over to take air away from it & had the rear fan blowing in, both gpu & cpu run nice & cool to the touch after half an hour of gta iv mayhem so I'll make a duct to guide air out of the side & put an easy to remove & clean dust filter on the back to minimise the need for clean outs.

    So it's looking like a very good anti rrod fix so far , concernig the cooling layout it's a good thing I had a little downtime else it would have been done wrong, I'll take the 2 temperature sensors from my 1st 360 mod & place them on this new mod so I will be able to see if the fans start failing + it might make it look a little better .

    I would do a cooling mod on my new ps3 but it is still under warranty so that is why I'm just doing a ventalation mod outside of it which I hope will be enough for it's longevity, it does get pretty warm sat on a desk but a good flow of air passing above & below it should help.

    Here's what I got done over the weekend, should be back on track with regular progress from now .

    The 360 is coming along ok .




    Whilst I was without a dremel, I started drilling, filing & sawing to get things done, silly me I tried the same technique for the air cube right side panel & ended up putting it aside until my cutting discs with the correct 1/16" hole in the middle arrived.

    Well, got the cutting discs , I cut along the lines I marked out perfectly, filed & sanded all the edges, thought jobs a gooden, pulled all the masking tape off & the drill holes left a bit of a mess on the psu grill, yes it could have been patched up with body filler but I prefer not to use it so I filed away settling for some wonky lines instead, I'll mask around the grill & give it a quick spray of matisse blue & spray some into a pot & use a fine brush to do all the bare edges.










    The other window will be removed so I can get the white double sided mounting tape cleaned off & replaced with clear mounting tape.

    Thats all for now, more soon .

  10. #180
    Now making cases for the heck of it =) Waynio's Avatar
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    Default Re: Project - Air Cube v2

    Ahh, think I'm coming together again, a few said I should do a scratch build 360 case, I had pretty firm plans on just modding the 360 with scraps I had lying around to keep it's original functionality & to cost nothing other than the fans, the last week I just didn't know how to carry on (head was scrambled) so kept putting it off, so I sat down & started designing a completely custom 360 case, kept my mind busy for hours & it seems to have done the trick to get me back in the mood for continuing, had to get some new body filler (the activator had burst out of it's tube & become useless while in storage), wanted to carry on for hours more but had to call it a day though because of noisy filing, don't want to irritate any neighbors in the evening with my hobby .

    The back side is coming together, cut out the internal mesh, used little pieces of sheet aluminium held on the inside of the exterior mesh & filled over the holes & sanded down, have made the filler strip template but can't do it until tomorrow (the air dremel is noisy) & had some more filing to do on the internal metal chassis which resonates a loud racket, so I hope to get all the body work & air ducts done tomorrow, then I can put it aside until I paint it & can continue with the stack, woo hoo I found my mojo baby, yeahh lol.





    I'm feeling good again so more soon .

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