While browsing mnpctech.com, I found some great looking grills at a not so great looking price:
http://www.mnpctech.com/mnpctechblowhole.html
So I sat down in AutoCAD for about a half-hour, and dreamed up a rather complex 2-fan grill. I was thinking of cutting the top and bottom out of sheet metal, then cutting out all of the faces on the sides and attaching them with who knows what. In this fashion I would build a 3D fan grill that would appear to be made out of chrome, but it is actually composed of individual faces put together.
For anyone who understands that, what could I use to "glue" these faces together? I was thinking soldering them... but do you guys have any suggestions?
I'll post the AutoCAD design later if I can... then you may have a better idea of what I'm talking about.