Damn, your work is amazing.
Especially this shot:
http://www.bods-mods.com/BSG/Dryfit3.jpg.
Add some light in them, and everyone would think he can really fly at lightspeed
1 question/idea: Have you tried to make a cone mold, and hammer the mesh into the mold? I don't know if that could work, but if it's working you won't have a cutting line in the mesh.