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Thread: The Orb

  1. #121
    I stole p0Pe's cake FrooP's Avatar
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    Default Re: The Orb

    siiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiick i think ill come over and take a personal look at this when u are done

  2. #122
    Thinks spherical |NQ|Squelsh's Avatar
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    Default Re: The Orb

    Thanx for your comments

    Today I only have a small update for you:
    I cut out the first of the two status lights:

    They are placed in the slots left and right from the DVD drive:


    Two two-color-LEDs will light them up and show HDD-Activity.

    The cover for the DVD will be about one millimeter smaller than the hole and be backlit with changing colors to show DVD activity.

    I also started with a new interior to replace the wooden stuff by some plastic. This will be made of less single pieces and therefor look smother and will be easier to mount without visible screws. Pics will follow soon.
    My CaseCons:

    -=| The Orb |=- - - -=| CUBE 2 |=- - - -=| Reactor |=-

  3. #123
    Thinks spherical |NQ|Squelsh's Avatar
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    Default Re: The Orb

    Hey guys,

    time for a bigger update! I've done some work on the Orbs feet

    But first some pix of the fix of the lower hemisphere on the baseplate:
    I used chrome spacers and black screws.



    I think this looks quite ok.

    Now to the feet:
    For a first idea I cut out some paper to fit the form:

    i neede some tries.




    Then I copied the outline onto some pressboard...


    ...then filed the roundings to fit the sphere.


    The feet are made of two sheets of pressboard. But even with 3,6mm of wood it would not be stable enough to carry the whole comuter. So I had to add a core of hard wood in the critical section in the center of the feet:



    After calculating the right angle I drilled the holes in the hard wood that will take the metals bars coming out of the sphere.

    Again a lot of filing and the result:


    The third layer you see here is only temporary used as long as the parts are not glued together.



    I hope you like the design.
    Finally the gap between the feet and the sphere got to big. So I think I will throw away this prototype and cut out a new "perfect" one. The pressboard is quite cheap and the cutting with the scrollsaw is fast.

    Finally some pics of the hardware:
    This shows my biggest problem:
    All the cables from my BeQuiet powersupply will be really hard to fit into the sphere... Perhaps I have to shorten them...

    Pics of a test fit to find the best position in the sphere:


    The inside of the power supply. I had to remove the cage to drill some new holes for mounting:


    And mounted (I will add another support on the back later, when the HDD is in place.



    So, I would be happy for some comments

    See you,
    Squelsh
    My CaseCons:

    -=| The Orb |=- - - -=| CUBE 2 |=- - - -=| Reactor |=-

  4. #124
    Modders block rendermandan's Avatar
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    Default Re: The Orb

    That really looks great. You should try and use some HDF, High density Fiber Board. It has superior structural integrity compared to the fiber board your using. My local Lowes or Home Depot sells it. Its more money but worth it if you are making small items where they break easy. plus you can route the edges and still maintain its shape. -Just a thought.

  5. #125
    Thinks spherical |NQ|Squelsh's Avatar
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    Default Re: The Orb

    Thanx for your tip, Dan. I will look for this HDF here in Germany. The only material I know, is MDF. It's heavy, a lot harder than wood and people use it to build speakers...

    Well, I have a found a little add-on for my Orb:
    Its a fingerprint sensor.

    Fortunately its made of two parts, so I can rotate the bigger circuit board and fit the sensor into one of the legs.


    I have more plans for the legs. They will get illuminated feet (as in the renderings on first page) and I will build in some USB- and one headphone-port. Perhaps also the button to open the Visor / DVD-drive.

    Well, I have made some nice progress on the case. But my head aches as hell right now. So I will give you a bigger update tomorrow.

    Bye,
    Squelsh
    My CaseCons:

    -=| The Orb |=- - - -=| CUBE 2 |=- - - -=| Reactor |=-

  6. #126
    Thinks spherical |NQ|Squelsh's Avatar
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    Default Re: The Orb

    All right. here comes the update:

    Lets start with my new HDD-mounting. I made it from thick rubber. First I cut out some rectangles and punched in some holes for screws.

    Then I rolled the rubber and fixed the lower end to an aluminium angle. The disk is then fixed on the upper end. I can access the screw through the bigger hole.

    The geometry is not verry nice but this construction is really stable and surely reduces the vibration of the disk.

    The space between the disk gives enough room for ventilation.

    Here you see it behind the DVD. I think I will add a air duct later so that the power supply fan sucks the air over the HDD and not the DVD.


    Now to a really annoying part: The air duct for the power supply:
    That piece guides the hot air to the outside. The problem is of course the round form of the lower hemisphere. I needed to find the right radius and place in the sphere. So I drilled a first hole into the sphere and placed a piece of metal on top of the power supply. With the help of an flashlight and the shadows the metal piece dropped I could mark the outline of the power supply.


    From that I cut out several cardboard dummys and matched the perfect form that I could copy on some plasic board.

    The pieces cut out and testfitted:




    Horror: A bit of filing, then putting it on the powersupply closing the sphere, marking the pieces then filing again. I think I needed 10 cycles

    But the result is quite cool: Nearly no gap between airduct and sphere.



    Next I needed some angles to bolt the whole thing together:



    Tadaa! Final product of one afternoon:



    I have to think about the hole in the sphere and how I could design it... I plan to make an removable outer grill, so I can put the power cable inside the duct for transport.

    Ideas for design of that grill are verry welcome!

    See you soon,
    Squelsh
    My CaseCons:

    -=| The Orb |=- - - -=| CUBE 2 |=- - - -=| Reactor |=-

  7. #127
    Thinks spherical |NQ|Squelsh's Avatar
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    Default Re: The Orb

    Wow! Heavy action going on in the forum... Time for an update to get me back to the first page

    I spent a lot of time with the final version of the left foot. Using the prototype as a template I improved the fitting to the sphere.

    First cuts:


    And after about 10 iterations of matching and filing the gap is now about 1mm:


    Same on the outside:


    Next step was to drill the hole for the fingerprint sensor I mentioned above:



    Then I moved out into the garage (-5 degrees celsius) for sanding, scrollsaw cutting and milling:



    This is the lead for the cables:

    I first did one piece, then copied it to the other layer with some foil. You can see the space for the fingerprint electronics.


    And this is the result. The two layers together form one foot. I have to do all this one more time for the right foot.


    This is the electronics board in place. Perhaps I will drill a hole for the LED in the upper left corner.


    Thats it for today. Next update comes tomorrow featuring the illuminated feet and a sensor switch for detecting the visor position.
    My CaseCons:

    -=| The Orb |=- - - -=| CUBE 2 |=- - - -=| Reactor |=-

  8. #128
    I stole p0Pe's cake FrooP's Avatar
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    Default Re: The Orb

    whoa this thing is sooooooooo cool
    +rep

  9. #129

    Default Re: The Orb

    wow dude, when you first started this i thought it was going to be one of those projects that never get finished but man your pulling this thing together and it looks awesome. keep up the good job.

    +rep

  10. #130
    Thinks spherical |NQ|Squelsh's Avatar
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    Default Re: The Orb

    Thanx guys you for the rep and your comments!
    @TaT3rs: Hehe, sometimes I had the same thoughts But now, I am definitely beyond the point of no return...

    This morning my girlfriend bought the perfect bottles for the tanks on the backside of the Orb:

    Those tanks won't be used as reservoires but only for effects. I will illuminate them and pump air through them with a really small aquarium pump for nice bubbles. All the writing on the bottles is printed on foil that can easily be removed.

    Come back in about 8 hours. I hope I have some more pics till then.
    My CaseCons:

    -=| The Orb |=- - - -=| CUBE 2 |=- - - -=| Reactor |=-

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