Update 4
Hehehe iv been working hard man, and its sooo hot here its vitually impossible to move without passing out!
I know dude tell me about it! It still weighs a ton even with half the steel ripped out of it!
Anyway, heres another update for you guys, my previous update was me getting about 2/3's the way through my PSU mod, heres the rest of it.
I had to re-sleeve a lot of the wires, they were becoming way too bulky, at one point i thought it was going to be imposible to get it all back in the box!
Heres the PSU case after 3 coats of primer, 3 coats of Vauxhall Platinum and 2 coats of clear laquer, i rubbed down between coats with 1500 wet and dry.
A close up.
Really glad i took the time to prep everything and rub down between coats, really happy with the finnish.
OH MAN! i got a new cat!
Cute hey? He likes to attack me whilst im modding!
Back on topic, heres the case with the PCB inside, also showing how the wires are layed throught the plate/gromets, man its a really tight fit at the front!
Heres that front panel test fitted, it fits nice.
However, the edges of the plex looked like ****e, need a good old polish. Got some T-Cut
And polished that edge for hours! But look at the edge now...
wasnt expecting such a nice result from T-Cut but im pretty impressed, bought it up to a real nice shine!
After putting the plate on and looking at it for a while i decided it was a bit plain, needed somthing more, decided to add some chrome bezel led holders to the front! Went to maplins to get some Chrome LED Holders, the conversation went a little somthing like this:
Me: Oh Hai! i need some of these.. (points to chrome holder with blue led in the catalogue)
Old Man Maplin: We dont have any.
Me: Oh... you sure... you didnt even look on your stock list...?
Old Man Maplin: We dont have any.
Me: Ok, can you just check, i need them.
Old Man Maplin: -Silence-
Me: Hello?
Old Man Maplin: (looks at computer) We dont have any.
Me: Oh...ok, do you have anything similar i can look at?
Old Man Maplin: No.
Me: Do you have the chrome holders by themselves in stock?
Old Man Maplin: Yes.
Me: Do you have Blue LED's in stock?
Old Man Maplin: Yes.
-.-
Anyway, after probably one of the most strangest interactions with a shop keeper ever in my life i got my led holders, i also coaxed him into giving me 4 blue leds for the fan, and 6 62ohm resistors so i can run them of 5v.
Masked up and VERY carefully marked the front plate.
Used a Vernier Caliper to measure the diameter of the holders, there 8mm, i drilled a small pilot hole then added some vaseline to a 8mm drill (prevents melting) and opened up the holes.
Stringy swarf! No melting! Good!
Checked the holders for fit.
Perfect!
Next i wired up the two leds
I used expensive speaker wire, its silver and gold in colour, clear sleeved. I covered it with some black braid but you can still see the silvery sheen underneath. Once i had extended the 5v (red) wires, and the Ground (black) wires i made a back-spur of each which will run the fan and front panel LED's.
I needed to make the window for the side cut out, i was really dreading this as i had no room to work, the wires were so cramped up to the side. I decided to unwind most of the wiring and re-do it to make myself a bit more room, i ended up gaining about 3mm! All i needed though as my plex was 2mm thick, YEAH!
If i leave it clear it will look like a lod of wires in a clear box, so i frosted it up!
Layed it on for a test fit.






















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